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ABOUT CMT

SINCE 1962 - MADE IN ITALY THEN, STILL MADE IN ITALY TODAY
By now, the story has been told. After over 50 years of success and quality in manufacturing woodworking tools – orange woodworking tools, to be precise word just sort of gets around.
CMT has grown and has changed, but one thing still remains the same
:
company's commitment to making only the highest quality woodworking tools.

                   


Pesaro, Italy
Greensboro, USA Valencia, Spain

What does it take to make a CMT TOOL? Like all things of quality, it’s not only what you do but how you do it. Anyone who works wood knows that you get out of a piece only what you put into it, and it is no different when manufacturing a tool. You choose your designs and materials carefully and you work using all of your skill and know-how. You’ll be happy to know that’s what we do at CMT too
.
DESIGN 
Everything starts with a clear idea and having the potential to express it.
We have both. At CMT, our technical department uses the best of both
worlds - computer technology and hands-on experience - to engineer
and design each tool so that it performs flawlessly each time you use it,
and to guarantee that you’ll be using it for a very long time..
MATERIALS
Turning a design into a finished product means finding the right material
that will do the job and that will live up to the specifications set out in the
design - quality performance from the final product depends on it.
When it comes to selecting raw materials, we don’t cut corners. At CMT,
they know that high quality tools only derive from high quality raw materials,
so they use only solid bar stock steel and specially formulated micrograin
carbide to manufacture our bits and blades.
MANUFACTURING
- it’s not just what you do but how you do it. Over the years we have continuously
invested in the latest technology in CNC machining equipment and innovative
software to manufacture our tools. The result is that now our entire manufacturing
process, from turning and milling the steel shanks to brazing and sharpening the
carbide cutting tips, is completely automated. And since a machine is only as
intelligent at the person using it, everything is operated by specifically trained operators
.
THE FINAL TOUCH
A tool simply wouldn’t be a CMT tool if it didn’t have the trademark orange
color nonstick PTFE coating on it. This unique industrial-strength surface
coating is designed to withstand the physical stresses the tool undergoes
during use while protecting it from residue buildup and burning. And we really
like the orange color too
.
QUALITY CONTROL
CMT uses rigorous quality control programs and equipment to ensure that each
bit has been manufactured with precision and accuracy and that it will give the longlasting
performance you expect from a CMT orange tool. CMT is in the process of adopting the
directives set out in ISO 9001 which will give SPC quality control by an independent party
under the Common Market Directives ISO 9001.
Quality control is the final step of the production process, but it’s just as important
as the first.
RECYCLING
The water used during production must be pure and free from contaminants
or hard minerals likeiron or calcium which can build up and damage the machinery.
CMT filters and purifies its water using a reverse osmosis system located inside
the plant. Also the oil used in grinding and machining our tools must be clean and
absolutely free of contaminants.
Clean oil, after enough use, gets dirty, so we filter and reprocess dirty oil
on the premises.
































QUALITY MATERIALS & DESIGN DELIVER MAXIMUM PERFORMANCE
Premium quality raw materials, high-tech machines and state-of-the-art manufacturing processes ensure maximum lifetime
and performance from CMT’s new line of Router Bits & Sets
.

 

Turning, Milling and Cutting
CMT's biggest investment in recent years has been in upgrading production.
Today, all machinery at CMT is fully automated. CNC machines run by
specially trained operators ensuring the shanks and bodies of our router bits
and boring bits are accurate and perfectly balanced
.
Heat forged steel bodies for large diameter bits
No router bits are exactly the same, not even in the way they are made.
Certain bits require a few more steps than others, like heat forging the
steel of larger diameter bits beforeturning it into precise bit bodies.
This extra step produces a radial grain orientation which offers large
diameter bits extra strength and durability
.
Brazing
We have pioneered the art of brazing. Not only does our unique
custom-designed computerized brazing equipment help eliminate
the inconsistencies found in old fashioned hand brazing, but our
silver-copper-silver brazing ‘sandwich’ provides a tight bond
between the steel and the carbide, with a shock absorbing effect
to protect the carbide tips when cutting harder woods
.

Specially formulated carbide for specific applications
In woodworking, you have to cut every kind of material, so we make
sure that our carbide tips can handle each individual job. This means
specially formulating the carbide of each tool so that the compositions
vary from being super hard (for tough cutting jobs like laminates)
to being less hard (to absorb the impact when cutting large profiles)
and everything in between
.

Grinding and Sharpening
The final step in the production process is no different from the rest:
sharpening and grinding are done to extreme precision on multi-axis
CNC machines. Each bevel and angle is ground or sharpened to
the micron, to produce a cutting edge that is both razor sharp, yet
extremely durable
.





































HIGH QUALITY SAW BLADES

Designed for professional woodworkers who require high precision and durability from their saw blades.

Laser cutting
The steel plate of the blade is laser cut, NEVER die cut, from superior strength steel.
This way of cuttingsteel is not only extremely precise but it makes it possible to cut
harder strengths of steel and does not stress the plate while cutting, so the resulting
blade is flat and true and more resistant to warping.


Grinding and tensioning
After it has been cut, the blade is polished and tensioned, the evidence of which can
be seen in the superior finish as well as the tension ring visible on the blade. Then the central bore is ground to a smooth finish so that the blade will fit precisely on the saw arbor and will have perfect concentricity during rotation.
The seats for the carbide teeth are also ground, making sure that the carbide tips fit perfectly, providing the right conditions for making a secure braze.




Silver-copper-silver sandwich brazing
Once again, experience has been a good teacher. Automated brazing with a special
silver-copper-silver “sandwich” brazing compound yields excellent results and reduces
the chances of failed welds. In addition, this combination of metals is critical during
brazing because as the steel body and the carbide tipped teeth are heated and cooled,
they expand and contract at different rates. The copper layer acts as a buffer and
keeps the carbide from cracking during cool down shrinkage. When woodworking, the copper provides flexibility and resistance to impact which in turn protects the carbide
tips and steel shoulders when cutting through harder substances or knots in the wood.


Specially formulated carbide tips
What is true for router bit carbide tips is also true for the carbide tips on saw blades:
what’s good for one type of blade may not be good for another. At CMT, it was studied carbide formulas and their impact on blade performance and was developed specially formulated carbide tips to match each blade’s application.
Larger blades require an extra-fine yet harder carbide that holds its edge and resharpens easily, while smaller blades need a special carbide that can withstand the occasional nail or imperfection that is often encountered in construction work. For each blade and each use, there is carbide made especially for it. 

Sharpening and laser marking
The final step is sharpening the micrograin carbide teeth. During the sharpening phase, each angle is ground to razor-sharp precision - down to the Milacron - on multi-axis CNC machines. CMT laser marks blades so you have all the details about the blade type and its uses, right there on the blade
.

Contact

ITA Tools Sp. z o.o.
ul. Wodna 9
30-556 Kraków

tel.: +48 12 306 79 00
fax: +48 12 306 79 08
e-mail: biuro@itatools.pl